Magnetic Separators

Magnetic Drum Separator

Magnetic Roll Separator

Approx Price: Rs 5 Lakh / any 
MAGWELL magnetic separator technology is high intensity roll type permanent magnetic separator provides another more efficient solution for this higher purification goal, which widely used in many industries as the most efficient magnetic separator for purifying materials.

Working principle:

MAGWELL high intensity permanent magnetic Roll-Type Separators consists of permanent roll made of NdFeB disks. Operation of the separator is so simple that material to be treated is fed by the vibratory feeder onto conveying thin belt, magnetic particles are attracted to the roll and discharged into a “Magnetic ” separate chute, while non-magnetic particles are discharged from the roll a “NM” chute.

Application range:

Heavy ore sand: ilmenite, leucoxene Food, madicine and chemical product. Precision plastics Ceramics and glass raw materials Industry mineral/ore: silicon, sand, quartz(silicon rock), feldspar and black granitic nepheline. Grinding compound and fire-proof material: Aluminum oxide, chromite, emery Recycled material Special material and metal, electronic waste etc..Heavy ore sand: ilmenite, leucoxene Food, madicine and chemical product. Precision plastics Ceramics and glass raw materials Industry mineral/ore: silicon, sand, quartz(silicon rock), feldspar and black granitic nepheline. Grinding compound and fire-proof material: Aluminum oxide, chromite, emery Recycled material Special material and metal, electronic waste etc..

Coolant Magnetic Separators

Approx Price: Rs 20,000.00 / any 
Our Magnetic Coolant separator provides a simple and automatic cleaning design .They uses powerful magnet material in the core of its drum, which is partially submerged in the liquid. The magnetic field passes through the coolant flow, so that all of the liquid comes in contact with the high intensity magnetic field. The contaminant is pushed along the scraper until it falls into a bin. As the contaminant is pushed along the scraper it compresses and any excess liquid drains back into the tank leaving the solids almost dry.

Features:

 

  • Essential cleaning unit for iron particles from re-circulating coolant in Grinding machines.
  • Powerful permanent magnet rotates attracting fine iron particles from coolant flow.
  • Spring loaded rubber roller squeezes and drop back the coolant in tank.
  • Capable of continuous removal of ferromagnetic contamination.
  • Iron sledges are removed by scraper blade which can be adjusted.
  • These can be easily disassembled for maintenance.
  • Supplied complete with driving gear/motor assembly.
  • Generally made with Strontium ferrite magnets, can also be made with Rare Earth NdFEB magnets


Application:

  • For cleaning of cutting oils, coolant.
  • Improve finish of grinded components.
  • Most suitable for all types of surface, cylindrical grinding machines.

Magnetic Sheet Separator

Approx Price: Rs 10,000 / Piece(s) 
MAGWELL Magnetic Sheet Separators induce a magnetic field to the ferrous steel sheet stack. The induced magnetic field creates like magnetic polarity between the top and second sheets. Like magnetic polarity repels one another resulting in the top sheet pushing away from the lower sheet.

Features:

  • Rare earth magnet material for compact designs on request
  • Heavy duty welded construction
  • Tapped holes or handle and mounting base for mounting
  • Stainless steel enclosed magnetic face
  • Ceramic permanent magnet material, will not demagnetize
  • Custom sizes and configurations
  • Available in various strengths on request

Electro Static Separator

Approx Price: Rs 8 Lakh / Piece(s) 
Electrostatic separation is based on differences in conductivity. There are three basic particle charging mechanisms used for the electrical separation of minerals; induction, tribo electrification and ionbombardment. Once the particles are selectively charged with different polarities, they can be separated by applying an external electric field.

Working principles Electrostatic SeparatorThe materials which have different conductivity pass through the electric field, under the effect of the static induction or capturing the charged ions, and then the materials will show different characteristics in the electric field. After choosing, crushing and grinding, the metallic and non-metallic mixture or other conductor and non-conductor mixture enter into the upside of the cylinder through the feeding funnel. With the cylinder rotating, the materials enter into the electric corona field which is between the high voltage and the grounding electrode of the cylinder. Under the function of the centrifugal force, the materials separate from the cylinder electrode and fall into the receiving groove of the conductor particles. Due to the opposite electric attracting to each other, they are absorbed on the surface of the cylinder. With the cylinder rotating, the materials are taken to the back of the cylinder to be brushed down by the round roller brush, then fall into the receiving groove of the non-conductor particles.

This process can be achieved by the following our range of machineries:· High tension roll separator· Plate and screen electrostatic separators· Tribostatic separatorConductive and nonconductive particles such as chopped wire and computer scrap can be efficiently separated as shown in Figure 1. A negative charge is applied to the material namely a corona field.The conductive particles dissipatethis charge. Nonconductive particles are notable to dissipate the charge and are subsequently removed from the rotor by a rotary brush and aided by an AC wiper used to negate the charge.

Application:


Conductive Material & Non-Conductive Material Recycle Industries: Ilmenite, Zircon Electronic Scrap Rutile, Monazite Plastic Bottle Recycling Leucoxene Quartz Metal/Non Metal Hematite Feldspar Computer Cable Cassiterite Topaz Chromite Scheelite Columbite Barite Gold StauroliteTungsten Kyanite
Wolfamite Sillimanite Pyrite Garnet

Magnetic Separator

Magnetic Sheet Separator

Approx Price: Rs 12,000 / Piece(s) 
MAGWELL Magnetic Sheet Separators induce a magnetic field to the ferrous steel sheet stack. The induced magnetic field creates like magnetic polarity between the top and second sheets. Like magnetic polarity repels one another resulting in the top sheet pushing away from the lower sheet.

Features:

  • Rare earth magnet material for compact designs on request
  • Heavy duty welded construction
  • Tapped holes or handle and mounting base for mounting
  • Stainless steel enclosed magnetic face
  • Ceramic permanent magnet material, will not demagnetize
  • Custom sizes and configurations
  • Available in various strengths on request

Electro Magnetic Separator

Approx Price: Rs 1.3 Lakh / any 
Electro magnetic Separator

Gyratory Screen Separator

Approx Price: Rs 74,000 / Piece(s) 
MAGWELL separators are circular screen separator. It is ideal for solids/solids and solids/liquids applications. Gyratory screen consists of Specially Designed Motor mounted vertically at the center of the base plate of the Screen. The Screen is in between feeding hopper and bowl. The material is fed on to the centre of top screen. The undersize material passes rapidly through the screen during its travel to the periphery. The oversize material get continuously discharged through a tangential outlet. This is achieved by specially designed Vibratory Motor along with eccentric Top and Bottom Weights.

WORKING PRINCIPLES:

Rotation of the top eccentric counter weights creates vibration in the horizontal plane which causes material to move across the screen cloth to periphery increasing the horizontal throw, causing oversize material to discharge at a faster rate. The bottom eccentric weight rotates below the centre of mass creating tilt on the screen giving vibration in vertical and tangential plane. Increasing the vertical component of motion, this promotes turnover of material on the screen surface helping maximum quantity of undersize material to pass through the screen. Rugged Springs placed over the circular motor base amplifies the vibration.

FEATURES:
  • Low Space Requirements
  • Lower Noise Levels
  • Dust Proof Enclosed System
  • Accurate Separation Efficiency
  • Lesser Maintenance and Power Consumption
  • Ball Tray for Anti-Blinding
  • Multi Deck Models Available
APPLICATIONS:

Industry:

All kinds of medicine

Chemical industry:

Resin, Pigment, Cosmetic, Coatings, Medicine powder

Food industry:

Sugar powder, Starch, Salt, Rice noodle, Milk powder, Egg powder, Sauce, Syrup

Metallurgy, Mine industry:

Aluminum powder, Copper powder, Ore alloy powder, Welding rod powder

Medicinal Waste treatment:

Disposed oil, Disposed water, Disposed dye waste water, Active carbon

OBMS Magnetic Separator

Paper Band Filter with Magnetic Separator

Paper Band Magnetic Separator

Electro Suspension Magnets

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